Steel

How low-carbon steel requirements could affect project costs

In the core scenario, hydrogen-based primary steel costs about 63% more to produce, but raises the modelled cost of aggregate public construction by only 0.28%. The proposed IAA rule concerns low-carbon steel, not Union-origin steel.

Core scenario

From steel production to complete projects

Hydrogen-based primary steel
+63.0%
Aggregate public construction
+0.28%
Representative road bridge
+1.34%
Representative passenger car
+0.28%
Cost increase(relative to conventional steel or a final use built with it)

The proposal requires at least 25% of the steel to be low-carbon. Steel itself is a small share of the total cost of a construction project.

How the 0.28% result is calculated

The aggregate-construction result covers the complete cost of EU public construction: +63% steel production cost × 25% low-carbon steel volume × a 1.8% basic-steel cost share ≈ +0.28%. The Commission's separate central estimate is +0.25%. For a passenger car, applying the same cost assumptions to 100% low-carbon steel gives +1.13%; the displayed +0.28% reflects the proposed 25% volume share.

01 · What the proposal requires

The requirement is proposed; the clean-steel definition is still open

From 1 January 2029At least 25%

of the total steel volume would have to be low-carbon in covered public procurement and qualifying support schemes.

No Union-origin conditionThe qualifying steel may be produced outside the EU.

The downstream scope covers buildings, infrastructure and civil motor vehicles. For support schemes, Member States would apply the requirement to relevant schemes accounting for at least 45% of the national budget allocated to them.

The requirement need not be applied if it would raise the cost of the final product or project by more than 25% in public procurement or 30% in support schemes.

02 · Production pathways

Primary and secondary steel are different cost cases

H₂-DRI-EAF means using hydrogen to turn iron ore into iron, then melting it in an electric-arc furnace. BF-BOF is the conventional blast-furnace and basic-oxygen-furnace route used as the cost reference.

Low-carbon definitions pendingBoth primary steel and secondary steel can qualify as low-carbon under the IAA, although under different—yet-to-be-specified—emissions requirements.

Primary steel

Made from iron ore.

Iron ore
Pellets
Reduction with clean hydrogen
Direct-reduced iron
Electric-arc furnace
Crude steel

Main cost drivers: clean hydrogen, electricity, pellets, capital cost and plant utilisation.

Secondary steel

Produced mainly from recovered steel scrap.

Steel scrap
Sorting and preparation
Electric-arc furnace
Crude steel

Main cost drivers: scrap grade and price, electricity, yield and certification.

Both routes continue from crude steel through casting, rolling and fabrication before becoming products used in buildings, infrastructure or vehicles. Product data and the final emissions classes will determine whether the steel qualifies.

03 · Low-carbon cost context

Modelled H₂-DRI-EAF costs differ substantially across regions

Origin is not an IAA condition for steel, but regional costs still shape where low-carbon production may be competitive. These bars compare one production route on one consistent model basis.

H₂-DRI-EAF production cost

EUR 2022 per tonne of crude steel · excludes domestic carbon prices and transport

India-19% versus EU midpoint
565
Brazil-16% versus EU midpoint
585
China-14% versus EU midpoint
599
Turkey-8% versus EU midpoint
642
United States-6% versus EU midpoint
654
Australia-2% versus EU midpoint
683
European UnionEU midpoint
699636–762
South Korea+14% versus EU midpoint
799
Russia+21% versus EU midpoint
849
Japan+49% versus EU midpoint
1042
Modelled production cost →

The EU marker is the midpoint of a EUR 636–762/t range, shown by the band; the range reflects electricity-price cases of EUR 60–100/MWh. Country values are point estimates, not observed market prices.

04 · Explore the model

Adjust model assumptions

Choose and adjust a primary-steel estimate

Select a fixed source estimate or adjust the premium directly. The detailed inputs below apply only to the Agora estimate.

63.04 %

Moving this slider creates a manual adjustment and removes the previous source attribution.

Agora published range: 54–72% · reconstructed midpoint: +63.0%

Agora inputs and carbon-price sensitivity

Agora publishes matched production costs and direct plant emissions (Scope 1) for both routes before carbon pricing and subsidies. Changing any input here replaces the selected fixed preset with an Agora-based sensitivity.

adjusted premium = (clean cost + 0.01 × carbon price) ÷ (BF-BOF cost + 1.87 × carbon price) − 1
2.50 USD/kg

Agora midpoint: USD 2.5/kg delivered clean hydrogen, within its USD 2–3/kg global 2030 assumption in real 2020 dollars. This is not an EU-specific forecast; adjust upward to test higher-cost European cases.

65.0 USD/MWh
485.5 USD/t

Agora reports USD 472–499/t; the wider control is a sensitivity.

0.0 USD/tCO₂

Analytical full-carbon-price sensitivity—not an EU ETS cash-flow calculator.

791.6 USD/tH₂-DRI-EAF incl. 0.0 USD/t carbon cost485.5 USD/tBF-BOF incl. 0.0 USD/t carbon cost
About the carbon control

It starts at zero because Agora’s core costs exclude CO₂ prices. The 0.01 and 1.87 multipliers are Agora’s direct plant-emission (Scope 1) tCO₂/t factors for H₂-DRI-EAF and BF-BOF steel; multiplying them by USD/tCO₂ gives USD/t steel.

This is an analytical sensitivity, not an EU ETS cash-flow model. Emissions from purchased electricity and suppliers (Scope 2 and 3), casting and rolling are excluded.

Final-use assumptions

The selected steel premium feeds every result at the volume and material-cost shares shown below.

25.0 %

The proposal sets a minimum of 25% by volume from 1 January 2029.

5.00 %
Sources

Evidence used on this page

Production costs, legal requirements and downstream cost shares are distinct inputs. Each source card states how its evidence is used.

Proposed steel requirement

COM(2026) 100

The Annex II steel requirement is low-carbon-only, not a Union-origin rule. Legal qualification will depend on the final emissions classes; a production route is not automatically compliant.

Policy estimates and cross-checks

Commission IA 2026

Policy-impact context. The Commission's +0.25% construction figure is a modelling cross-check, not an observed result or an input to the linked calculation.

Primary-steel route and emissions

Agora Industry 2024

Global route-level production-cost comparison in real 2020 USD before carbon pricing and explicit subsidies. The USD 2.5/kg clean-hydrogen default is the midpoint of Agora’s global 2030 range, not an EU-specific forecast. The optional carbon control applies a full price to the stated direct plant emissions (Scope 1); it excludes emissions from purchased electricity and suppliers (Scope 2 and 3), casting and rolling and does not reproduce EU ETS cash flows.

European primary-steel scenarios

E3G / ITA 2025

Fixed EU and import-configuration scenarios. Their carbon-price treatment is not sufficiently explicit to support adding the Agora carbon-price sensitivity.

Early-commercial primary steel

IEA 2025

Wide global uncertainty range rather than a single EU project. 95%, the midpoint of the 50–140% range, is used only when explicitly selected, and the full range is kept visible.

Regional H₂-DRI-EAF comparison

Johnson et al. 2025

One consistent H₂-DRI-EAF model. The country bars exclude domestic carbon prices and transport; the EU range reflects electricity-price cases of EUR 60–100/MWh.

Aggregate construction cost share

VUB 2024

Aggregate EU public-construction estimate. The selected production-cost premium is applied to the 1.8% basic-steel share, with full pass-through assumed.

Representative bridge cost share

SCI bridge study 2023

Specific UK highway-bridge case. Applying a generic steel premium to every listed steel product is an upper-bound full-pass-through sensitivity, not a matched plate-price result.

Passenger-car steel-cost input

E3G / ITA 2025

The car's steel costs EUR 609.5 (1.15 t × EUR 530/t), or 1.79% of the EUR 34,000 car. The selected steel premium is applied to this share with full pass-through and no retail mark-up. The same car is used on the aluminium page.